Case Studies
Cyclone Motor Control Upgrade Without Full System Replacement
A paper and packaging manufacturer in Berks County needed better motor startup control and shutdown sequencing for a cyclone and blower system—without replacing the entire control platform. This case study outlines how a targeted soft-start integration improved reliability, reduced mechanical stress, and enhanced system visibility in an active production environment.
Legacy Servo System Upgrade for a Food Manufacturer in Lancaster County, PA
A food manufacturer proactively modernized its legacy motion control system by upgrading obsolete servo drives while keeping their existing ELWOOD servo motors. FrommConnect’s targeted solution minimized risk, reduced costs, and ensured uninterrupted production—helping the plant stay efficient and future-ready.
Servo Drive Modernization for a Specialty Metals Producer in Berks County, PA
A specialty metals producer partnered with FrommConnect to modernize their servo drive system, minimizing downtime and maximizing reliability – all while preserving legacy motor investments and ensuring long-term production efficiency.
On-Site PLC & Automation Training for Food Manufacturer in Schuylkill County, PA
When a Schuylkill County food manufacturer lost key technical staff, FrommConnect delivered hands-on, on-site PLC and automation training to close the skills gap and keep production running smoothly.
Wastewater Treatment Plant SCADA & OS Modernization in Schuylkill County
Modernization of a Pennsylvania wastewater treatment plant’s outdated SCADA, reporting, and database systems—improving reliability, reducing downtime, and ensuring compliance without disrupting service.
Optimization of Production Line Software for Aluminum Can ManufacturerÂ
A new can-stacker integration and simplified palletizing conveyor software improved production efficiency and reduced downtime for an aluminum can manufacturer.
Environmental Monitoring System Upgrade for Global Pharmaceutical Manufacturer
A global pharmaceutical manufacturer replaced obsolete monitoring systems with custom-built control panels, improving compliance, reliability, and project efficiency.
Optimization of a Soda Bottling Plant’s Production Line
A soda bottling plant eliminated downtime by using Rockwell’s FactoryTalk Optix and sensor integration to automatically remove defective bottles from the line.
Modernization of a Pool Manufacturer’s Production Line
A pool manufacturer modernized its 12-stage production line with centralized control, improving efficiency, safety, and real-time production monitoring.
