Problem:
A leading aluminum can manufacturer faced production inefficiencies due to software limitations. After installing a new can-stacker, the company lacked the time and resources to integrate it into their production line. Additionally, their palletizing conveyor system’s operating software was cumbersome, making it difficult for plant personnel to quickly diagnose and fix issues, resulting in unnecessary downtime.
Solution:
FrommConnect developed a custom control scheme and programmed the stacker’s PLC to fully integrate the new can-stacker into the production process. This ensured smooth operation and immediate efficiency gains.
The team also redesigned the palletizing conveyor system’s operating software, simplifying the interface and improving diagnostics. This not only reduced troubleshooting time but also prepared the system for future upgrades, such as pallet tracking and automated stacking/wrapping decision-making.
Outcome:
The can-stacker became fully operational, significantly improving production efficiency. The updated palletizing conveyor software reduced downtime, enhanced operator usability, and positioned the manufacturer for future automation advancements.
